ROTARY AXIS TUBE LASER CUTTING
Suitable for both small batches and large runs, our dedicated rotary axis laser cutting machine is perfect for thin wall round tubes up to 120mm in diameter. Using an automatic process, from the selection of stock lengths to the measurement of tubing, part programming of the rotary axis laser is done through CAD CAM software linked with SolidWorks or similar 3D model drawing packages. This ensures complex parts can be processed quickly, easily and accurately.
PRECISION ERW CARBON STEEL TUBE
We provide a full range of traditional ERW products between 12mm and 101mm round. Available in bright mild steel, galvanised and aluminised coatings and other specialty materials, Industrial Tube manufactures welded steel tube in a range of customised tube sizes and shapes, including round, square, rectangle, flat-sided oval, and elliptical. Our quality systems ensure all our ERW carbon steel tubing undergoes a range of testing throughout the manufacturing process to meet New Zealand, Australian and British specifications.
CNC MANDREL TUBE BENDING
With capacity up to 90mm in diameter, our three axis CNC machines can achieve extremely accurate and complex tube bending. Supported internally with a mandrel during the bending process, our approach ensures minimal deformation and a high quality, not to mention precise, result. We are also able to bend tube that has been previously laser cut, should you need components such as holes, scallops or angle cut ends.
Our CNC drilling machine is the perfect solution for tubular products that require multiple holes, including tapped or thermal flow drilling. Equipped with automatic tool change allowing up to six different tools/hole sizes in a single set up, our CNC drilling machine comes with a bed size of 4.5m x 0.4m. We have found this size allows for multiple parts to be stacked across the bed and processed in batches without losing quality control.
Consisting of a central robot with two loading areas, our state-of-the-art Robotic Welding Cell ensures high production weld quality, capacity and repeatability – one part is welded while the other is loaded. Our Robotic Welding Cell allows for welding of assemblies of up to 2.1m x 1.2m x 2.8m in cubic volume, with parts as large as 4.8m long. With max welded part weight up to 500kg, precision and consistency is guaranteed.
PRECISION CUTTING DEBURRING AND MITRE CUTTING
Our automated mitre cutting service is suitable for a range of tube variations. Tolerating both round and square tubes of a minimum 12mm size, we can achieve angles of between 0-+45°. Achieved using cold saws, our precision cutting and brush deburring services produce clean square and accurate cuts at affordable prices. If your tubular parts require burr free ends, our wire brush deburr can cut tubes to provide a smooth, slightly rounded cut end.
TAPERED, SWAGING AND TELESCOPING TUBE
Manipulating tube size and shape is made easy with our rotary hammering process, standard swaging and telescopic tube calculations. Depending on your requirements we can taper tubes to a variety of standard dies or customised to your specifications. If you require expansion or reduction, choose from our standard swaging dies or let us know the sizing you need. For telescopic tubes, we will ensure a wall thickness suitable for a reasonable amount of clearance.
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